Ducan Roll-Dek Application Instructions
1. Thoroughly sweep the entire deck area free from
sawdust, sand, mud and other foreign matter that
might interfere with a good adhesion.
2. Once flashing and cantstrip has been nailed to the
deck, fill all T&G plywood joints, nail/screw indentations,
surface imperfections, flashing and cantstrip interface
with the DUCAN RUBBER FILL-IT (2 applications will
be required or until flush)
Tip: Rubber Fill-it is designed
to shrink. No sanding required.
Tip: Do not use silicone or a latex based caulking as
these are incompatible
3. Polyester Tape is strongly recommended for
the plywood, flashing and cantstrip interface. Also for
the plywood joints, apply rubber fill it to joints, flashing,
etc. Then during 2nd application, while the fill is still
wet, imbed polyester tape into it. Wait till dry & apply
2nd coat over tape (like drywall). Roll all taped joints &
flashing areas with basecoat prior to full coats of
basecoat.
COVERAGE OF THE ROLL-DEK TEXTURED BASE COAT:
New Sanded Plywood
Apply Ducan Roll-Dek at the rate of 2.5 U.S. Gallons per
128 sq. ft. one coat (2 applications are required for new
surfaces) and/or 1 U.S. gallon per 50 sq. ft. one coat.
NOTE: All coverages approximate. Actual coverage
will depend on surface and porosity of material
to be covered. Not recommended over painted,
stained or silicone surfaces.
Important: All the material required must be applied.
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4. Thoroughly stir the ROLL-DEK until no sediment
remains in the bottom of the container.
5. With a brush, paint a full coat of ROLL-DEK around
the railing posts and all metal flashing and polyester
cantstrip, and anywhere tape is applied.
6. Prepare the roller and attach the extension.
7. Fully dip the roller in the ROLL-DEK 2.5 gallon
container while making a stirring motion
(do this after each pass).
8. Apply the wet roller without heavy pressure to the
deck and roll out the material in one direction only,
18Ó-24Ó per roller full only. (Do not go back and forth.)
9. Make sure a puddle of ROLL-DEK stays
ahead of the roller, this will ensure that the rubber
non-skid particles stay evenly distributed.
Remember you have to apply a heavy coat.
10. Make 3 or 4 passes next to each other, refilling
the roller on every pass. The area covered should be
approx. 2x3 ft. Then roll crosswise to eliminate roller
marks. The roller weight alone is sufficient.
11. Important: At the mid-way point in your
ROLL-DEK container, you will want to refill it using
your other ROLL-DEK container. You should have used
half the required ROLL-DEK material in your first coat.
Let first application dry. Drying time will vary depending on the surface and temperature.
Allow at least 3 to 6 hours between coats.
12. Start the second application of ROLL-DEK in a different
corner and work at right angles to the first application.
Repeat steps 4 though 11.
IMPORTANT: All the material required must be applied.
If you find areas with less non-skid coverage, you may
add to these areas at any edge prior to topcoat.
13. You must apply Ducan TOP-COTE as a color/sealer coat.
14. Thoroughly stir the Ducan TOP-COTE until no
sediment remains in the bottom of the container.
Intermix the contents of the containers to ensure color
uniformity, if different batch numbers are being used.
15. With a brush, paint a full coat of Ducan TOP-COTE
around railing posts and all edges of the deck.
16. Prepare the roller and attach the extension.
17. Using a short nap roller suitable for enamels, roll out
the TOP-COTE at the rate of 80 sq. ft. per 1 U.S. gallon.
18. Drying time may vary from 2 to 4 hours depending on
the surface and temperature. Allow 48 hours to cure,
before permitting traffic on surface and placement of
patio furniture. Allow only light traffic for the first 14 days.
Maintenance
Ducan TOP-COTE *Hypalon Based
APPLICATION INSTRUCTIONS
(1coat)
To maintain your deck surface, Ducan recommends
a re-application of Ducan TOP-COTE every 2 to 3 years.
Ducan TOP-COTE is compatible with other Hypalon* and
Neoprene* type coatings, ie. ROLL-DEK, Sundex, Tufdek,
Spantex, GacoFlex. Make a test patch when in doubt,
or use Ducan VINYL-DEK (vinyl/acrylic based recoating
product).
DIRECTIONS
1. Thoroughly clean the deck using THE DUKE
Ð a powerful concentrated cleaner and degreaser.
Dilute 10 to 1 with hot water and use
DIRECTIONS
1. Thoroughly clean the deck using THE DUKE
Ð a powerful concentrated cleaner and degreaser.
Dilute 10 to 1 with hot water and use
a stiff bristle broom.
Rinse with copious amounts of water.
Let dry completely.
2. Thoroughly stir the Ducan TOP-COTE until
no sediment remains in the bottom of the container.
Intermix the contents of the containers to
ensure color uniformity, if different
batch numbers are being used.
3. With a brush, paint a full coat of Ducan
TOP-COTE around railing posts and all edges
of the deck.
4. Prepare the roller and attach the extension.
5. Using a short nap roller suitable for enamels,
roll out the material at the rate of 80 sq. ft. per 1 U.S.
gallon.
6. Drying time may vary from 2 to 4 hours
depending on the surface and temperature.
Allow 48 hours to cure, before permitting traffic
on surface and placement of patio furniture.
Allow only light traffic for the first 14 days.
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Helpful Hints
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Conditions
Apply when temperature is between 45¡F/7¡C to 80¡F/27¡C.
DO NOT APPLY IF: rain is forecast in the next 6 hours;
the surface is warm to touch under direct sunlight;
it is late in the day and the dew point will be reached
in 2 to 4 hours.
Note: All sub-surface types must be adhering well
before application of Ducan ROLL-DEK/TOP-COTE.
Surfaces must be dry, clean and free from dirt,
oil and grease with no more than 12% moisture
in the subsurface.
FIRST AID TREATMENT:
If splashed in eyes or on skin, flush thoroughly with
water. If swallowed, call a physician or poison control
center immediately. Do not induce vomiting.
If victim is overcome by inhalation, remove to
fresh air and call a physician immediately.
Contains: Xylenes CAS 1330-20-7
ADDITIONAL CAUTIONS:
Keep away from sources of heat, sparks, and open flame.
Do not smoke. Polyvinyl alcohol gloves are recommended.
Keep containers securely closed when not in use.
Use only in well ventilated areas. Exterior use only.
Cleaning
To maintain your ROLL-DEK deck, Ducan
recommends a cleaning once or twice a year using
THE DUKE powerful concentrated cleaner and degreaser.
Do not use any harsh chemicals or solvents.
Ducan ROLL-DEK
Instructional DVD
For additional information
please review our Ducan
ROLL-DEK Instructional DVD.
Website
Visit www.ducan.com for additional information and FAQÕs
that we could not fit into this literature.
Coating Previously Applied Material
Not recommended for painted surfaces, vinyl sheet type
decking, slotted lumber decking.
*Hypalon and Neoprene are trademarks registered by DuPont.
WARRANTY: A LIMITED WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED. ANY GOODS PROVED DEFECTIVE WITHIN
ONE YEAR OF MANUFACTURE WILL BE REPLACED OR PURCHASE PRICE
REFUNDED. MANUFACTURER OR SELLER WILL NOT BE RESPONSIBLE FOR
DAMAGES IN EXCESS OF PURCHASE PRICE. WEATHER, APPLICATOR SKILL
AND SURFACE CONDITION ARE BEYOND MANUFACTURERÕS CONTROL.
THE USER SHALL DETERMINE SUITABILITY OF THE PRODUCT FOR THE
INTENDED USE AND ASSUMES ALL RISKS OF ITS USE OR HANDLING.
GENERALLY ACCEPTED CONSTRUCTION METHODS, EXPANSION JOINTS,
SLOPE, CANTSTRIP, FLASHING, VENTILATION FORM AN INTEGRAL PART
OF THIS WARRANTY.
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